ATOS Scanbox - Automated Inspection Solutions for Manufacturing
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ATOS Scanbox

 

ATOS Scanbox Series

 

Automated Inspection Solutions


Automated measurement offers greatly increased speed, efficiency, accuracy and repeatability when it comes to industrial standard inspection processes. The ATOS Scanbox combines an ATOS sensor alongside a multi-axis robotic arm to complete an inspection workflow via software dictated measurement positions. The accuracy of optical measuring machines is not due to expensive and high-maintenance precision mechanics, but is rather based on state-of-the-art optoelectronics, precise image processing and mathematic algorithms. Few precision standards and automated calibration that can be performed by the customer ensure the accuracy of the machine. This also means no loss of accuracy due to wear under harsh conditions.

Workflow – ATOS Professional VMR Software


 

The Virtual Measuring Room (VMR) software is the control station and measurement planning software for all aspects of the ATOS Automation Cells. By using the VMR, a full simulation of an inspection process can be performed based on a real measurement environment. The software is user friendly and can be worked with without the technical requirement of robotic programming skills. All real time robot movements are simulated and checked for safety prior to any measurements.

Inspection Planning

 

CAD data is imported with an associated measurement plan. The inspection features stored there are automatically assigned to the
inspection characteristics from the measurement plan. The measuring report can also be prepared offline in advance. The actual measuring results can be displayed after the measurement procedure.

VMR

Robot Programming

 

The Auto Teaching function in the VMR calculates the required sensor positions for all inspection features and CAD surfaces. The subsequent path optimization improves the sequence of the positions in terms of run time and collision avoidance. Auto teaching allows the time required for creating reliable and run time-optimized robot programs is kept to a minimum.

Automation - Core

Series Measurement

 

The robot is fully controlled by the software and moves successively along the measurement positions. A check is performed for each measurement to ensure results are within quality. Changes to the data status of the CAD or measurement plan can be quickly updated via the software.

Automation - TS

Measurement Evaluation

 

After all data has been captured, the software will generate a polygon mesh of the component surface and the actual values of the inspection feature plan. A comparison is made between the actual and nominal values from the CAD and presented in the format of a report. The process can be performed completely automatically

ATOS Automation VMR

ATOS Scanbox Series 4,5 & 6


Technical Specifications


Dimensions: 1600 x 1200 x 2100 mm

Power Supply: Standard, 100-240V (1-phase, 16A)

Max. Part Size: Up to 500 mm (Diameter)

Max. Part Weight: Up to 100kg

Automated Axes: 7

Entry: Automated Door with Sliding Lock

Opening Width: 685mm

Floor Mounting or Fixing: Not required, mobile

Loading Concept: Manual, crane

Technical Specifications


Dimensions: 2000 x 2550 x 2700 mm

Power Supply: 200-500 V (3-phase, 16A)

Max. Part Size: Up to 800 mm (Diameter)

Max. Part Weight: Up to 300kg

Automated Axes: 7

Entry: Sliding Door with Safety Lock

Opening Width: 800mm

Floor Mounting or Fixing: Not required

Loading Concept: Manual

Technical Specifications


Dimensions: 3300 x 3300 x 2700 mm

Power Supply: 200-500 V (3-phase, 16A)

Max. Part Size: Up to 2000 mm (Diameter)

Max. Part Weight: Up to 500kg

Automated Axes: 7

Entry: Sliding Door with Safety Lock

Opening Width: 1400mm

Floor Mounting or Fixing: Not required

Loading Concept: Manual, transport cart, pallet truck

Technical Specifications


Dimensions: 4250 x 4250 x 2700 mm

Power Supply: 200-500 V (3-phase, 16A)

Max. Part Size: Up to 3000 mm (Diameter)

Max. Part Weight: Up to 2000kg

Automated Axes: 7

Entry: Safety Light Sensor

Opening Width: 3100mm

Floor Mounting or Fixing: Required

Loading Concept: Manual, transport cart, pallet truck, forklift truck

ATOS Scanbox Series 7&8


Technical Specifications


Dimensions: 8750 x 10150 x 3900 mm

Power Supply: 200-500 V (3-phase, 32A)

Max. Part Size: Up to 6000 x 1250 mm, rotation table area up to 3000 mm (diameter)

Max. Part Weight: Unlimited, rotation table up to 2000kg

Automated Axes: 9

Entry: Safety light curtains

Opening Width: 3050 mm, rotation table up to 3400 mm

Floor Mounting or Fixing: Required

Loading Concept: Manual, transport cart, pallet truck, forklift truck, sandwich panel transport system

Technical Specifications


Dimensions: 9750 x 10150 x 3900 mm

Power Supply: 200-500 V (3-phase, 32A)

Max. Part Size: Up to 6000 x 2500 mm, rotation table area up to 3000 mm (diameter)

Max. Part Weight: Unlimited, rotation table up to 2000kg

Automated Axes: 17

Entry: Safety light curtains

Opening Width: 3050 mm, rotation table up to 3400 mm

Floor Mounting or Fixing: Required

Loading Concept: Manual, transport cart, pallet truck, forklift truck, sandwich panel transport system